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Motiva Enterprises (1406), Norco

LDEQ Accident Report

Accident #81012
State Police #05-05240
Accident Date2005-08-04
Report Date 2005-08-11
Follow-up Date 0000-00-00
Follow-up: Yes

Pollutants Released

Pollutant Duration Point Source Greenhouse Gas Criteria Pollutant Ozone forming chemical Amount of Release
Slurry Oil0 h 7 mRCCU Flare (EPN #8-84), West Operations Ground Flare (WOGF- EPN 9-84)NONONOBRQ
Benzene0 h 7 mRCCU Flare (EPN #8-84), West Operations Ground Flare (WOGF- EPN 9-84)NONOYES0
Compressed Flammable Liquid0 h 7 mRCCU Flare (EPN #8-84), West Operations Ground Flare (WOGF- EPN 9-84)NONOYESBRQ
Nitrogen Oxide0 h 7 mRCCU Flare (EPN #8-84), West Operations Ground Flare (WOGF- EPN 9-84)NOYESYES218.0 pounds
Sulfur Dioxide0 h 7 mRCCU Flare (EPN #8-84), West Operations Ground Flare (WOGF- EPN 9-84)NOYESNO916.0 pounds
Carbon Monoxide0 h 7 mRCCU Flare (EPN #8-84), West Operations Ground Flare (WOGF- EPN 9-84)NOYESNO1,072.0 pounds
Particulate Matter0 h 7 mRCCU Flare (EPN #8-84), West Operations Ground Flare (WOGF- EPN 9-84)NOYESNO24.0 pounds
Volatile Organic Compounds (VOCs)0 h 7 mRCCU Flare (EPN #8-84), West Operations Ground Flare (WOGF- EPN 9-84)NONOYES597.0 pounds
Butadiene0 h 7 mRCCU Flare (EPN #8-84), West Operations Ground Flare (WOGF- EPN 9-84)NONOYES0
Benzene0 h 7 mRCCU Flare (EPN #8-84), West Operations Ground Flare (WOGF- EPN 9-84)NONOYES0
Toluene0 h 7 mRCCU Flare (EPN #8-84), West Operations Ground Flare (WOGF- EPN 9-84)NONONO0
Hexane0 h 7 mRCCU Flare (EPN #8-84), West Operations Ground Flare (WOGF- EPN 9-84)NONONO1.0 pounds

Accident Classified As: Reportable Quantity

Cause of Problem: Maintenance/Procedures

"Maintenance was turning a blind when contents of the line began spraying from the line." Flaring occurred at the RCCU flare following the event during the RCCU unit startup. Additional downstream flaring occurred at the Shell Chemical LP GO-1 elevated flare and the Motiva West Operations Ground Flare.

Discharge Preventable - Yes

Notes/Remedial Actions

Remedial actions: Vacuum trucks were deployed in attempt to capture the oil in the RCCU drainage system. Feed was immediately diverted from the unit. Flow into the main fractionator column was minimized while isolations were being made to the slurry circulation system. VSERT was activated to make positive isolation of the leak. Concerning recurrence prevention, Motiva's incident investigations group is investigation the incident and recommendations will be addressed.