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Accident # | 154254 |
State Police # | 14-00970 |
Accident Date | 2014-03-04 |
Report Date | 2014-03-06 |
Follow-up Date | 2014-05-01 |
Follow-up: | Yes |
Pollutant | Duration | Point Source | Greenhouse Gas | Criteria Pollutant | Ozone forming chemical | Amount of Release |
Carbon Monoxide | 14h | OP-1 | NO | YES | NO | 5,842.0 pounds |
Nitrogen Oxide | 14h | OP-1 | NO | YES | YES | 1,074.0 pounds |
Particulate Matter | 14h | OP-1 | NO | YES | NO | 202.0 pounds |
Volatile Organic Compounds (VOCs) | 14h | OP-1 | NO | NO | YES | 673.0 pounds |
Benzene | 14h | OP-1 | NO | NO | YES | 4.0 pounds |
1,3-Butadiene | 14h | OP-1 | NO | NO | YES | BRQ |
Ethylene | 14h | OP-1 | NO | NO | YES | BRQ |
Carbon Dioxide | 14h | OP-1 | YES | NO | NO | BRQ |
Propylene | 14h | OP-1 | NO | NO | YES | BRQ |
Accident Classified As: Below Reportable Quantity (BRQ)
On 3/4/2014, Shell Chemical's OP-1 Unit flared process gas at the GO1 Elevated Flare due to low lube oil pressure on the process gas compressor (PGC). The main lube oil pump for the PGC had a mechanical failure and unexpectedly shutdown, resulting in the shutdown of the PCG.
The mechanical failure of the PGC was sudden and unexpected.
Immediately, feed was safely removed from the OP-1 PGC and once the failure was identified, the feed was removed from the OP-1 furnace to repair the PGC. To prevent the recurrence of this incident, the failed mechanical components of the affected lube oil system of the PGC were repaired and the OP-1 Unit was safely restarted and returned to normal operation on 3/14/2014.
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