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Accident # | 109677 |
State Police # | 08-05462 |
Accident Date | 2008-09-01 |
Report Date | 2008-09-08 |
Follow-up Date | 0000-00-00 |
Follow-up: | No |
Pollutant | Duration | Point Source | Greenhouse Gas | Criteria Pollutant | Ozone forming chemical | Amount of Release |
Volatile Organic Compounds (VOCs) | 6d 8h | Weather | NO | NO | YES | 3,800.0 pounds |
Benzene | 6d 8h | Weather | NO | NO | YES | 23.0 pounds |
Hexane | 6d 8h | Weather | NO | NO | NO | 584.0 pounds |
Toluene | 6d 8h | Weather | NO | NO | NO | 2.0 pounds |
Cumene | 6d 8h | Weather | NO | NO | YES | 1.0 pounds |
Ethylbenzene | 6d 8h | Weather | NO | NO | YES | 1.0 pounds |
Styrene | 6d 8h | Weather | NO | NO | NO | 1.0 pounds |
Xylene | 6d 8h | Weather | NO | NO | NO | 1.0 pounds |
Accident Classified As: No Information Given
As a result of Hurricane Gustav the Baton Rouge Resins Finishing Plant (BRFP) experienced significant facility damage and power interruptions that required operations to safely shutdown. Hurricane Gustav is clearly considered an "act of god." The Baton Rouge Resin Finishing Plant only had generators for electrical power to maintain a small number of instruments and critical pumps. There was no power available for the compressors that collect vent gases from storage tanks and route them to the site's flare. The seal leg on the flare seal drum prevented the relatively small breathing losses from reaching the flare for combustion. The flare pilots were extinguished during the storm but we have established the ability to relight it. However due to natural gas supply availability and the inability to route the vent streams to the flare tip we elected to allow the flare pilots to remain unlit until we restored power to the vapor recovery compressors. Power was restored to BRFP at 230 pm on 9/6/08 and the flare pilots were relit. All tanks that were venting to the atmosphere were routed to the flare.
Hurricane planning procedures were followed to prepare the complex to the greatest extent possible for the effects of the hurricane. The complex was shutdown to avoid further impacts to the environment.
BRFP was safely and systematically shutdown due to hurricane Gustav. Learning from this event will be incorporated into future hurricane preparations. BRFP was unable to complete some of the timing obligations due to Hurricane Gustav. It has prevented from meeting all the timing obligations of the required September monitoring. At the time the primary focus of mechanical resources was on storm related repairs to enable safe startup of unit operations. The plant was to accomplish the LDAR monitoring within the next 60 days. In addition, the availability of parts is also a difficult logistics problem so the focus was on their resources toward startup. BRFP was safely and systematically shutdown due to Hurricane Gustav. Learnings from this event will be incorporated into future hurricane preparations. .
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