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Motiva Enterprises (1406), Norco

LDEQ Accident Report

Accident #92519
State Police #06-07453
Accident Date2006-12-09
Report Date 2006-12-15
Follow-up Date 2009-10-05
Follow-up: Yes

Pollutants Released

Pollutant Duration Point Source Greenhouse Gas Criteria Pollutant Ozone forming chemical Amount of Release
Carbon Monoxide1hOL-5 Elevated FlareNOYESNO165.0 pounds
Nitrogen Oxide1hOL-5 Elevated FlareNOYESYES30.0 pounds
Particulate Matter1hOL-5 Elevated FlareNOYESNO6.0 pounds
Volatile Organic Compounds (VOCs)1hOL-5 Elevated FlareNONOYES60.0 pounds
Carbon Monoxide12hGO-1 Elevated FlareNOYESNO3,610.0 pounds
Nitrogen Oxide12hGO-1 Elevated FlareNOYESYES663.0 pounds
Particulate Matter12hGO-1 Elevated FlareNOYESNO125.0 pounds
Sulfur Dioxide12hGO-1 Elevated FlareNOYESNO17,463.0 pounds
Volatile Organic Compounds (VOCs)12hGO-1 Elevated FlareNONOYES917.0 pounds
Hexane12hGO-1 Elevated FlareNONONO1.0 pounds

Accident Classified As: Reportable Quantity

Cause of Problem: Process Upset

Incident began at Shell Chemical's facility. Boil #9 at Shell Chemical shut down when wet steam was supplied to the pumps from the steam header. Wet steam caused the pumps to slow down, shutting down the boiler. To prevent shutdown of the plant, a planned sequence shut certain units down, causing a larger flaring incident. The root cause of the wet steam is stated as under investigation as of 10/05/09.

Discharge Preventable - No

The Boil #9 shutdown was unexpected.

Notes/Remedial Actions

Flaring continued until Boiler #9 could be returned to service and steam production returned to normal. The process units were then safely returned to normal operation conditions once steam capacity was back to normal. An investigation will be conducted to determine the cause of the wet steam and appropriate preventative measures will be put in place. Flaring occurred at both the Motiva Norco facility and Shell Chemical facility. Flaring was not continuous throughout the incident start and end dates.