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Motiva Enterprises (2719), Convent

LDEQ Accident Report

Accident #100801
State Police #07-06758
Accident Date2007-11-06
Report Date 2007-11-08
Follow-up Date 2007-11-13
Follow-up: Yes

Pollutants Released

Pollutant Duration Point Source Greenhouse Gas Criteria Pollutant Ozone forming chemical Amount of Release
Nitrogen Oxide2 h 0 mSteam Boiler EPN 31F-810NOYESYES437.0 pounds
Sulfur Dioxide2 h 0 mTail Gas Treatment Unit No. 4 Incinerator Stack EPN 78H-101NOYESNO3,694.0 pounds
Sulfur Trioxide2 h 0 mVPS-2 Atmospheric Tower Feed Heater EPN 83H-101NONONO148.0 pounds
Carbon Monoxide2 h 0 mVPS-2 Atmospheric Tower Feed Heater EPN 83H-101NOYESNO91.0 pounds
Particulate Matter2 h 0 mVPS-2 Atmospheric Tower Feed Heater EPN 83H-101NOYESNO60.0 pounds
Volatile Organic Compounds (VOCs)2 h 0 mVPS-2 Atmospheric Tower Feed Heater EPN 83H-101NONOYES13.0 pounds
Nitrous Oxide2 h 0 mVPS-2 Atmospheric Tower Feed Heater EPN 83H-101YESYESYES5.0 pounds
Formaldehyde2 h 0 mVPS-2 Atmospheric Tower Feed Heater EPN 83H-101NONOYES1.0 pounds
Sour Diesel2 h 0 mVPS-2 Atmospheric Tower Feed Heater EPN 83H-101NONONO129,000.0 pounds

Accident Classified As: Reportable Quantity

Cause of Problem: Seal or Gasket

The seal on a diesel circulation pump on VPS-2 (a crude distillation unit) failed as a reslut of a suspected bearing problem. This seal failure caused the release of approximately 434 bbls of untreated (sour) diesel, which ignited, resulting in a fire.

Discharge Preventable - No

An unanticipated pump seal failure caused this incident. Motiva regularly monitors, inspects, and conducts preventive maintenance on pumps. Despite the significant efforts, pump seal failures can still occasionally occur.

Notes/Remedial Actions

Motiva has slowed down production throughout the refinery until investigations are complete. Inspected, repaired, and rebuilt the pump as necessary. W/r/t pump seal failure, rotating equipmt and other personnel will complete the investigation and implement necessary changes to monitoring, inspection, and maintenance procedures