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CITGO Petroleum (1250), Lake Charles

Releases in 2007

LDEQ Accident Number
Accident Date
Point Source/Release CauseNotes
95918

2009-05-06
Point Source(s):
B-11 Flare

Pollutant(s):
Gas Mixture - BRQ
Cause of Problem: Weather

pilot light went out due to wind
this incident linked with incident Number 95930 of 05/05/2007
No LDEQ Number Available

2007-12-26
Point Source(s):
B-Dock

Pollutant(s):
See Notes - BRQ
Cause of Problem: No Information Given

No information given
CITGO not source, sheen deemed unrecoverab
No LDEQ Number Available

2007-12-24
Point Source(s):
C-Dock

Pollutant(s):
See Notes - BRQ
Cause of Problem: No Information Given

unknown
Coast Guard visits the site and assessses sheen as coming from unknown source and unrecoverable
101823

2007-12-19
Point Source(s):
Cooling Tower 4

Pollutant(s):
Toluene - BRQ
Benzene - BRQ
Flammable Gas - BRQ
Volatile Organic Compounds - BRQ
Cause of Problem: Piping or Tubing

ruptured tube suspected as source of leak
Hydrocarbon leak in the c-711 Stabilizer Trim Condenser at the Isomerization Unit is cause of emissions.
101791

2007-12-18
Point Source(s):
Sulfuric Acid Plant

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Cause of Problem: Start Up, Shut Down

start up of Sulfuric Acid Pla
CITGO letter states that no RQ's were exceeded
101736

2007-12-16
Point Source(s):
B-7 Flare

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Nitrogen Oxide - BRQ
Volatile Organic Compounds - BRQ
Cause of Problem: Other

see notes
High second stage discharge temperature trip of the JC-36 topper tail gas compressor
101728

2007-12-14
Point Source(s):
Thermal Oxidizer

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Cause of Problem: Start Up, Shut Down

start up of D- Sulfur Recovery Unit (D-SR
CITGO letter states that no RQ's were exceeded
101551

2007-12-07
Point Source(s):
B-11 Flare

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Volatile Organic Compounds - BRQ
Nitrogen Oxide - BRQ
Cause of Problem: Seal or Gasket

SEAL or GASKET - loss of a water seal on the blowdown system at the Coker 2 Unit
VERY COMMON INCIDENT: See notes to 07-04399
101552

2007-12-07
Point Source(s):
B-11 Flare

Pollutant(s):
Flammable Gas - BRQ
Hydrogen Sulfide - BRQ
Volatile Organic Compounds - BRQ
Cause of Problem: Equipment Failure

pilot outage at B-11 Flare
no reason for pilot outage given in report.
101498

2007-12-06
Point Source(s):
B-11 Flare

Pollutant(s):
Flammable Gas - BRQ
Hydrogen Sulfide - BRQ
Volatile Organic Compounds - BRQ
Cause of Problem: Equipment Failure

pilot outage at B-11 Flare
no reason for pilot outage given in report.
101410

2007-12-02
Point Source(s):
PFU Flare CB701

Pollutant(s):
Flammable Gas - BRQ
Cause of Problem: Equipment Failure

pilot outage at PFU Flare
no reason for pilot outage given in report.
101394

2007-12-01
Point Source(s):
Heaters and boilers

Pollutant(s):
Sulfur Dioxide - BRQ
Cause of Problem: Start Up, Shut Down

unplanned shut down of the D-SRU and the loss of an amine pump at one of the circulators
CITGO follow-up letter states that the heaters and boilers did not exceed their emission limits by an RQ amount. Letter does not specify whether they exceeded the limits at all.
101359

2007-11-30
Point Source(s):
Sulfuric Acid Plant

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Cause of Problem: Start Up, Shut Down

routine start
CITGO letter states that no RQ's were exceeded
101370

2007-11-30
Point Source(s):
Cooling Towers 1 and 2

Pollutant(s):
Flammable Gas - BRQ
Hydrogen Sulfide - BRQ
Volatile Organic Compounds - BRQ
Cause of Problem: Piping or Tubing

tube leak in E-12 overhead condenser, C-175D at the C-4 Recovery Un
COMMON INCIDENT - see 101177 of 11/20/2007 and 100067 of 10/09/2007
No LDEQ Number Available

2007-11-29
Point Source(s):
D-Dock

Pollutant(s):
Vacuum Gas Oil - BRQ
Light Cycle Oil - BRQ
Cause of Problem: Piping or Tubing

drip pan askew below a section of piping under construction
All work in the dock area was reviewed for spill / release potentials. The sheen was unrecoverable.
101229

2007-11-24
Point Source(s):
JC-36 Topper Tail Gas Compressor

Pollutant(s):
Sulfur Dioxide - BRQ
Volatile Organic Compounds - BRQ
Hydrogen Sulfide - BRQ
Nitrogen Oxide - BRQ
Cause of Problem: Start Up, Shut Down

flaring sour tail gas during unexpected shut down of JC-
CITGO letter states that no RQ's were exceeded
101225

2007-11-23
Point Source(s):
B-12 Flare

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Volatile Organic Compounds - BRQ
Nitrogen Dioxide - BRQ
Cause of Problem: Equipment Failure

loss of JC1A Compressor at unicracker unit
CITGO letter states that no RQ's were exceeded
101206

2007-11-21
Point Source(s):
Sulfuric Acid Plant

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Cause of Problem: Start Up, Shut Down

Verbal report indicates delayed notification of emission because there is a new person working the console. Release occurred during routine start up of Sulfuric Acid Plan
101209

2007-11-21
Point Source(s):
B-11 Flare

Pollutant(s):
Flammable Gas - BRQ
Hydrogen Sulfide - BRQ
Volatile Organic Compounds - BRQ
Cause of Problem: Equipment Failure

pilot outage on B-11 Flare
no reason for pilot outage given in report.
101177

2007-11-20
Point Source(s):
Cooling Towers 1 and 2

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Volatile Organic Compounds - BRQ
Nitrogen Oxide - BRQ
Carbon Monoxide - BRQ
Butane - BRQ
Propane - BRQ
Cause of Problem: Piping or Tubing

tube leak in E-12 overhead condenser, C-175D at the C-4 Recovery Un
The backpressure controller set point was changed from 217 to 210 PSIG. The alarm settings will be changed to a lower setting to prevent Operations from running the tower at such an elevated pressure.
101044

2007-11-14
Point Source(s):
B-700 Combustor at the Waste Water Treatment Plant

Pollutant(s):
Sodium Hydroxide - BRQ
Smoke - BRQ
Cause of Problem: Process Upset

@ B-700 Combustor causes fire
Flaring catches grass and a truck on fire. DEQ on 11/27/2007 defers incident until futher investigation can be completed.
100826

2007-11-07
Point Source(s):
Tank 187 Peabody Acid Line

Pollutant(s):
Sodium Hydroxide - 2,128 pounds
Cause of Problem: Piping or Tubing

mechanical failure causes leak in fiber reinforced plastic pipe area of Tank 187 Peabody Acid Line
Procedures for placing lines into service to prevent recurrence are being reviewed. Vacuum trucks used to pick up the liquid and R&R Construction was contracted for soil remediation
No LDEQ Number Available

2007-11-06
Point Source(s):
C-Dock 004 Outfall

Pollutant(s):
Unknown Liquid - BRQ
Cause of Problem: No Information Given

see notes
Origin of sheen on Calcasieu unknown. Sheen was not recoverable and encompassed an area 25' in diameter within booms
100759

2007-11-04
Point Source(s):
Lube and Wax Plant Flare

Pollutant(s):
Sulfur Dioxide - BRQ
Volatile Organic Compounds - BRQ
Selecto - BRQ
Phenol - BRQ
Cause of Problem: Process Upset

failed PSV release to CLAW flare
CITGO letter states that no RQ's were exceeded
100672

2007-10-31
Point Source(s):
A-Topper Unit at the B-7 Flare ; Feed Prep Unit at the B-6 Flare
B-6 Flare ; B-1 Furnace

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Nitrogen Oxide - BRQ
Volatile Organic Compounds - BRQ
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Nitrogen Oxide - BRQ
Volatile Organic Compounds - BRQ
Cause of Problem: Start Up, Shut Down

see not
emissions result from flaring of residual materials in preparation for planned turnarounds
100672

2007-10-31
Point Source(s):
None Reported
Pollutant(s):
Cause of Problem: Start Up, Shut Down

aborted start up of Feed Prep Unit ; - tube leak in the B-1 Furnace
CITGO letter states that no RQ's were exceeded
100602

2007-10-29
Point Source(s):
Cooling Towers 5 and 6

Pollutant(s):
Benzene - BRQ
Cause of Problem: Equipment Failure

see notes
Release results from hydrocarbon leak in the c-14 steam preheater at the Straight Run Fractionation Unit
100461

2007-10-23
Point Source(s):
JC-36 Topper Tail Gas Compressor

Pollutant(s):
Hydrogen Sulfide - BRQ
Volatile Organic Compounds - BRQ
Flammable Gas - BRQ
Cause of Problem: Piping or Tubing

Hairline crack in small diameter piping on a pressure tap at the JC-36 Topper Tail Gas Compressor
CITGO letter states that no RQ's were exceeded
100153

2007-10-12
Point Source(s):
Tank 503

Pollutant(s):
Volatile Organic Compounds - BRQ
Hydrogen Sulfide - BRQ
Cause of Problem: Equipment Failure

leaking relief valve on Tank 503
Valve will be repaired and put back in service
100095

2007-10-10
Point Source(s):
Tank 29

Pollutant(s):
Diesel Fuel - 0 pounds
Cause of Problem: Other

see notes
Immediate SPCC actions were taken to remove product from the tank and remediate the released product. Tank emptied in preparation for inspection and repairs. Incident occurred at 23:00 on 10/10/2007 - clean up is ongoing. Report to DEQ included with CITGO letter also lists emission as 116,190 lb
100067

2007-10-09
Point Source(s):
E-12 overhead condenser, C-175D, at the C-4 Recovery Unit

Pollutant(s):
Propane - BRQ
Hydrogen Sulfide - BRQ
Volatile Organic Compounds - BRQ
Propylene - BRQ
Cause of Problem: Other

see notes
leak in the E-12 overhead condenser, C-175D, at the C-4 Recovery Unit causes emission. No cause given for lea
99993

2007-10-05
Point Source(s):
Tank FB411

Pollutant(s):
Distillate - BRQ
Cause of Problem: Human Factors

the tank was over filled
Tank product, 650 distillate (a heavy motor oil) was released to the ground
99829

2007-09-28
Point Source(s):
Lube and Wax Vacuum Unit BA-1 and BA-101 Furnaces

Pollutant(s):
Sulfur Dioxide - BRQ
Cause of Problem: Other

see notes
high levels of hydrogen sulfide fuel gas used during production caused elevated levels of sulfur dioxide in the emissions. DEQ does air monitoring, notes concentration of 2.9 ppm upwind of the facility. Follow-up reports state that past data was inaccurate and that CITGO is meeting the 2000 ppm emission limit from the furnace stack. It is not clear if the post-hoc analysis they present has real bearing on the emissions from the stackat the time of the inciden
99690

2007-09-23
Point Source(s):
PFU Flare (EQT 354)

Pollutant(s):
Flammable Gas - BRQ
Cause of Problem: Equipment Failure

pilot outage associated with the PFU Flare
CITGO states that emission was was below the reportable quantity of 1000 lbs
99280

2007-09-07
Point Source(s):
Outfall 006

Pollutant(s):
Slop Oil - 190 pounds
Cause of Problem: Weather

see notes
A pinhole leak was discovered on a 3 inch slop oil line upstream of the 006 slide valve structure. Leak was isolated and repaired. Slop oil spilled on soil, heavy rains produced a slight sheen at 006. Booms, absorbent pads and vacuum truck were deployedto contain the sheen. >30 gallons emitted according to Verbal Report. DEQ report attached to CITGO letter indicates that 190 lbs were release
No LDEQ Number Available

2007-09-02
Point Source(s):
D-Dock

Pollutant(s):
See Notes - BRQ
Cause of Problem: No Information Given

see notes
Sheen observed near D-Dock originated from an unknown source and not from CITGO. No DEQ incident # listed. Cf. incident on 4/28/2007
99160

2007-09-02
Point Source(s):
Central Amine Unit ; Sulfur Recovery Units

Pollutant(s):
Sulfur Dioxide - BRQ
Cause of Problem: Process Upset

Upset of Central Amine System and Sulfur Recovery Unit yields high H2S levels in the refinery's fuel gas
98928

2007-08-25
Point Source(s):
B-11 Flare

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Volatile Organic Compounds - BRQ
Nitrogen Oxide - BRQ
Cause of Problem: Seal or Gasket

SEAL or GASKET - loss of a water seal on the blowdown system at the Coker 2 Unit
VERY COMMON INCIDENT: See notes to 07-04399
98865

2007-08-23
Point Source(s):
Tank 145

Pollutant(s):
Naphthenic Crude - BRQ
Flammable Gas - BRQ
Benzene - BRQ
Cause of Problem: Process Upset

See notes
Check valve stuck open at the A Reformer charge pump causes reverse flow of hydrogen into tank causing it to upset.
98773

2007-08-18
Point Source(s):
Sulfolane Unit

Pollutant(s):
Benzene - BRQ
Sulfolane - BRQ
Cause of Problem: Other

see notes
Emission results from control valve packing leak at the Sulfolane Unit
98774

2007-08-17
Point Source(s):
Lube Plant Flare

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Volatile Organic Compounds - BRQ
Nitrogen Oxide - BRQ
Cause of Problem: Start Up, Shut Down

Vacuum II Un
Fire caused by mechanical seal failure at the Lube Plant Flare resulating from shutdown of Vacuum II Unit
98659

2007-08-14
Point Source(s):
B-11 Flare

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Volatile Organic Compounds - BRQ
Nitrogen Oxide - BRQ
Cause of Problem: Seal or Gasket

SEAL or GASKET - loss of a water seal on the blowdown system at the Coker 2 Unit
VERY COMMON INCIDENT: See notes to 07-04399
98523

2007-08-09
Point Source(s):
Cooling Tower 5

Pollutant(s):
Volatile Organic Compounds - BRQ
Benzene - BRQ
Cause of Problem: Other

see notes
leak at E3 Debutanizer Tower C-07 Reboiler at Straight Run Unit causes emissiong from Cooling Tower 5
98539

2007-08-09
Point Source(s):
Cooling Tower 1 and 2

Pollutant(s):
Ammonia - 195 pounds
Cause of Problem: Corrosion

of heat exchanger tubing that releases ammonia into the hot water that goes to the cooling tower
Leak occurred at York Ammonica System C-52A Condenser at C-4 Recovery Unit. Leaking tubes plugged and all tubes in heat exchanger are Seakaphen coated to resist corrosion. EXTREMELY HAZARDOUS.
98548

2007-08-09
Point Source(s):
B-7 Flare ; B-8 Flare

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Volatile Organic Compounds - BRQ
Nitrogen Oxide - BRQ
Cause of Problem: Process Upset

B-7 flaring stems from shutdown of the JC-51 Compressor at the FCCUs; B-8 flaring stems from upset at C4 Recovery Unit
98497

2007-08-08
Point Source(s):
Tank 85

Pollutant(s):
Oil - BRQ
Reformate - 920 pounds
Benzene - BRQ
Xylene - BRQ
Cause of Problem: Other

see notes
Leak discovered @ Reformate Tank 85 coming from 2 small holes immediately above the wind stiffener ring at the 36.5 foot level; Verbal report indicates failure of gauging system contributed to late detection of leak. REMEDIAL ACTION: A new safe operating fill height has been established below prior level. Tank 85 will be replaced. High level alarm has been lowered to prevent recurrence.
98367

2007-08-03
Point Source(s):
B-11 Flare

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Volatile Organic Compounds - BRQ
Nitrogen Oxide - BRQ
Cause of Problem: Seal or Gasket

SEAL or GASKET - loss of a water seal on the blowdown system at the Coker 2 Unit
Same incident cause as 07-04040 of 07/19/2007 and 07-02449 of 5/12/2007 and 07-02284 of 05/05/2007
No LDEQ Number Available

2007-07-27
Point Source(s):
Indian Marais

Pollutant(s):
See Notes - BRQ
Cause of Problem: Other

see notes
Rainbow sheen observed on Indian Marais. Coast Guard visits and reports no problem as of 19:00
No LDEQ Number Available

2007-07-23
Point Source(s):
Sulfuric Acid Plant

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Cause of Problem: Start Up, Shut Down

Emissions occurred during routine startup of Sulfuric Acid Plant
98028

2007-07-21
Point Source(s):
B-5 Flare

Pollutant(s):
Volatile Organic Compounds - BRQ
Nitrogen Oxide - BRQ
Cause of Problem: Other

see notes
Light hydrocarbon/ water mixture generated at Straight Run Fractionation Unit was steamed out of the B-5 Flare knock-out drum to the flare located at the Mfg. Complex
97961

2007-07-19
Point Source(s):
B-11 Flare

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Volatile Organic Compounds - BRQ
Nitrogen Oxide - BRQ
Cause of Problem: Seal or Gasket

SEAL or GASKET - loss of a water seal on the blowdown system at the Coker 2 Unit
CITGO reports emissions as below RQ
97987

2007-07-19
Point Source(s):
Tail gas treatment unit (TGII) at Sulfur Recovery Plant

Pollutant(s):
Hydrogen Sulfide - BRQ
Carbonyl Sulfide - BRQ
Carbon Disulfide - BRQ
Cause of Problem: Under Investigation

Under Investigation
Sour H20 Stripper contained hydrocarbons which will foul the SRU. Off site impact of short duration
No LDEQ Number Available

2007-07-16
Point Source(s):
None Reported
Pollutant(s):
Cause of Problem: No Information Given

unknown
rainbow sheen 8' x 10' observed in lower indian marais. Absorbent boom deployed to contain the sheen.
97783

2007-07-11
Point Source(s):
OMA Tank 9

Pollutant(s):
Gasoline - BRQ
Cause of Problem: Other

see notes
leak in the west part of the OMA tank
97781

2007-07-11
Point Source(s):
Alkylation Unit

Pollutant(s):
Butane - BRQ
Sulfuric Acid - BRQ
Cause of Problem: Equipment Failure

A bleeder valve break at the Alkylation Unit caused emission.
97741

2007-07-10
Point Source(s):
Wastewater Treatment Plant

Pollutant(s):
Wastewater - BRQ
Cause of Problem: Weather

heavy rainfall
Starting on 07/04/07 wastewater treatment plant began receiving storm water from all areas of the plant. Storm tank diversion valves were opened allowing storm water to flow into the concrete lined tank dikes.
97675

2007-07-07
Point Source(s):
Sewer system at alkylation unit

Pollutant(s):
Butane - BRQ
Cause of Problem: Under Investigation

Under Investigation
CITGO attempts to flush out sewer line to find leak; has not found it.
97649

2007-07-06
Point Source(s):
Sulfuric Acid Plant

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Cause of Problem: Start Up, Shut Down

Emission occurred during routine start up of Sulfuric Acid Plant
97786

2007-07-05
Point Source(s):
DCDA Stack (Eqt ID B-602)

Pollutant(s):
Nitrosyl Sulfuric Anhydride - BRQ
Cause of Problem: Start Up, Shut Down

Prior to start up the plant is heated to purge the DCDA stack of moistu
incident investigation prompted by citizen complaint - CITGO did not report the emission; DEQ defers further investigation to next inspection
99549

2007-07-05
Point Source(s):
no information given

Pollutant(s):
Freon - BRQ
Cause of Problem: No Information Given

No information given
Anonymous caller states that CITGO has released freon on several occasions. Also signed a non-certified technician's name to sign out sheet for freon w/o his permission. Referred to EPA: CFC / Freon Mgr Joyce Johnson
97516

2007-06-29
Point Source(s):
Propane (C3) Mix Line at C-4 Recovery Unit

Pollutant(s):
Propane - BRQ
Propylene - 0
Volatile Organic Compounds - 17,372 pounds
Cause of Problem: Corrosion

internal corrosion of pipe results in 3/32 of an inch diameter leak
Huge excess of RQ; Pipe was replaced
97218

2007-06-19
Point Source(s):
Tail gas treatment unit (TGII) at Sulfur Recovery Plant

Pollutant(s):
Hydrogen Sulfide - BRQ
Carbonyl Sulfide - BRQ
Carbon Disulfide - BRQ
Cause of Problem: No Information Given

No information given
DEQ representative goes to site - does fenceline readings after a CITGO reading indicates a reading of 24ppm of Hydrogen Sulfide. 0's across the board
97237

2007-06-19
Point Source(s):
PFU Flare CB701

Pollutant(s):
Flammable Gas - BRQ
Cause of Problem: No Information Given

see notes
pilot outage is cited as reason for emission, but no cause of outage is giv
No LDEQ Number Available

2007-06-18
Point Source(s):
Southwest of Refinery

Pollutant(s):
Oil - BRQ
Cause of Problem: Other

see notes
State Police Incident number given here is listed as Case No on CITGO letter; Absorbent boom was deployed to contain and remove the sheen; Letter states that sheen comes from unknown offsite source, entering via a ditch to the southwe
96817

2007-06-05
Point Source(s):
Sulfuric Acid Plant

Pollutant(s):
Hydrogen Sulfide - BRQ
Sulfur Dioxide - BRQ
Cause of Problem: Start Up, Shut Down

Emissions occurred during routine startup of Sulfuric Acid Plant
96768

2007-06-04
Point Source(s):
B-7 Flare 3(IX)33 ; Sulften absorber vent at Sulfur Recovery Unit 3(XX-H)1 ; TGII Absorber Vent at Sulfur Recovery Unit 3(XX-J)5 ; furnaces and boilers ; sweet crude oil pipeline to Tank 101

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Nitrogen Oxide - BRQ
Volatile Organic Compounds (VOCs) - BRQ
Carbonyl Sulfide - BRQ
Carbon Disulfide - BRQ
Crude Oil - 1,677 pounds
Cause of Problem: Power Failure

short duration rain event; swirling winds 60mph+, hail and lightning - see notes - see not
The storm caused a loss of power at Substation 21 and power blips on lines from Entergy impacting the Sulfur Recovery Plant. CITGO believes water entered the Substation via a the joint b/w the roof and the side wall causing a fused switch failure. Loss of power resulted in higher pressure and increase in liquid levels causing flaring at B-7. Loss of amine flow and hydrogen sulfide absorption generated heavy smoking from some of the boiler stacks and upset the Sulfur Recovery Plant. Operations pnnel inadvertently overloaded the Central Amine Unit causing high SO2 emissions throughout the Refinery. The crude oil leak was caused by internal corrosion. Limited offsite impact from soot from smoking boilers. REMEDIAL ACTIONS --> A Root Cau
96739

2007-06-03
Point Source(s):
B-7 Flare

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Nitrogen Oxide - BRQ
Volatile Organic Compounds - BRQ
Cause of Problem: Start Up, Shut Down

Flaring occurred during shut down of the B-Topper Unit
96456

2007-05-23
Point Source(s):
Sulften tail gas treatment unit

Pollutant(s):
Hydrogen Sulfide - BRQ
Carbonyl Sulfide - BRQ
Carbon Disulfide - BRQ
Cause of Problem: Process Upset

See notes
Leak in a cross exchanger increased hydrogen sulfide emissions from the absorber vent.
96499

2007-05-23
Point Source(s):
D-Dock

Pollutant(s):
Oil - BRQ
Cause of Problem: Under Investigation

Under Investigation
DEQ representative goes to site - a barge did run into the dock, but CITGO reps says that this is not the source of the sheen. Surface run-off is cited as source, due to recent heavy rain. Booms deployed to absorb sheen, but too little to be absorbed. Dye used to trace sewer and storm water lines to locate intro point
96399

2007-05-19
Point Source(s):
PFU Flare CB701

Pollutant(s):
Flammable Gas - BRQ
Cause of Problem: No Information Given

No information given
Emission attributed to pilot outage of PFU Flare ; no reason for outage given.
96337

2007-05-17
Point Source(s):
B-9 Flare

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Volatile Organic Compounds - BRQ
Nitrogen Oxide - BRQ
Cause of Problem: No Information Given

No information given
Emission through B-9 Flare resulted from depressuring contents of a sour gas line from Coker 2 to the flare. No reason for this depressuring is cited.
No LDEQ Number Available

2007-05-16
Point Source(s):
Outfall 004 at C-Dock

Pollutant(s):
None - BRQ
Cause of Problem: No Information Given

No information given
Letter states that sheen observed near Outfall 004 at C-Dock was a stagnant film or scum-based sheen and not an oil and grease based sheen from CITGO
96183

2007-05-14
Point Source(s):
Unit Stack Sulfur Dioxide Analyzer

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Sulfur Trioxide - BRQ
Cause of Problem: Weather

heavy rainfall with extensive lightning; analyzer disabled by lightning strike
Letter mentions sulfur dioxide and hydrogen sulfide but does not cite emission of Sulfur Trioxide, which is listed in the attached verabl repor
96185

2007-05-14
Point Source(s):
B-9 Flare

Pollutant(s):
Flammable Gas - BRQ
Cause of Problem: No Information Given

No information given
RQ was likely not exceeded ; pilot outage was cause of emission, but no cause for outage is giv
96186

2007-05-14
Point Source(s):
G-104 Barge

Pollutant(s):
Virgin Gas Oil - BRQ
Cause of Problem: Human Factors

a barge was over filled with VGO
Booms and vacuum trucks deployed; too little Oil to be recovered; Follow-up letter states that sheen was not from CITGO but from the barge
96170

2007-05-13
Point Source(s):
B-5 flare

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Volatile Organic Compounds - BRQ
Nitrogen Oxide - BRQ
Cause of Problem: Maintenance/Procedures

depressuring a propane condensate line to the flare from the Oil Movement Area
propane transfer line removed for repair causes incident; De-pressuring to on-site refinery flare. Remedial action, if any, unclea
96145

2007-05-12
Point Source(s):
B-11 Flare

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Volatile Organic Compounds - BRQ
Nitrogen Oxide - BRQ
Cause of Problem: Seal or Gasket

SEAL or GASKET - loss of a water seal on the blowdown system at the Coker 2 Unit
Verbal report states that loop seal had blown but not been reported by prior shift at the time of the seal failure. Relieved pressure on the drum causing it to reseal.
95917

2007-05-06
Point Source(s):
6 inch transfer line in A-dock

Pollutant(s):
Butane - BRQ
Cause of Problem: Equipment Failure

Butane released from a 6 inch unloading line. Remedial action: Identified the line and the line has been depressured; the State Police Incident No. on the CITGO letter is 07-02315; the State Police Incident No. on the verbal report is 07-02316
95930

2007-05-05
Point Source(s):
B-11 Flare (EIQ No. 3(XXII)4) and (ID No. EQT 350)

Pollutant(s):
Hydrogen Sulfide - BRQ
Hydrogen - BRQ
Cause of Problem: Equipment Failure

pilot outages of B11 Flare - malfunctioning pressure regulator on nat. gas to pilots
Emissions exceeded RQ of 100 lbs. operator checks on gas line pressure downstream; development of a routine schedule for maintenance checks on the regulator; instrument group has repaired pressure regulator that malfunctioned.
95932

2007-05-05
Point Source(s):
JC-2 Recycle Compressor

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Nitrogen Oxide - BRQ
Volatile Organic Compounds - BRQ
Cause of Problem: Equipment Failure

unexpected trip of the JC-2 Recycle Compressor caused the shutdown of the Unicracker Unit
Since Unicracker unit was shut down as result of this incident, CITGO will keep case no. open until unit is returned to servic
95938

2007-05-05
Point Source(s):
B-11 Flare

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Volatile Organic Compounds - BRQ
Nitrogen Oxide - BRQ
Cause of Problem: Seal or Gasket

SEAL or GASKET - loss of a water seal on the blowdown system at the Coker 2 Unit
Conflict between letter and incident report: letter indicates that all emissions were BRQ; report says SO2 was >1000lbs. No offsite protective action despite emission of material offsite.
No LDEQ Number Available

2007-05-02
Point Source(s):
None Reported
Pollutant(s):
Cause of Problem: No Information Given

No information given
investigation indicated that the sheen originated from an unknown source and not from CITGO
95799

2007-05-01
Point Source(s):
Sulfuric Acid Plant

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Cause of Problem: Start Up, Shut Down

routine start
No LDEQ Number Available

2007-04-28
Point Source(s):
None Reported
Pollutant(s):
Cause of Problem: No Information Given

No information given
Sheen observed near D-Dock originated from an unknown source and not from CITGO. State Police Incident Number listed here is listed as NRC Case No: on letter from CITGO
95616

2007-04-24
Point Source(s):
None Reported
Pollutant(s):
Cause of Problem: Equipment Failure

temporary loss of instrument air to a steam control valve caused B-5 flare to smoke
95526

2007-04-20
Point Source(s):
A-Sulfur Recovery Unit

Pollutant(s):
Hydrogen Sulfide - BRQ
Carbonyl Sulfide - BRQ
Carbon Disulfide - BRQ
Cause of Problem: Instrument Failure

analyzer malfunction at the A-Sulfur Recovery Unit
off site odor complaint
95491

2007-04-19
Point Source(s):
B-Topper Unit, B-7 Flare

Pollutant(s):
Hydrogen Sulfide - BRQ
Sulfur Dioxide - BRQ
Nitrogen Oxide - BRQ
Cause of Problem: Start Up, Shut Down

95348

2007-04-13
Point Source(s):
E-Sulfur recovery Unit (E-SRU)

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Cause of Problem: Start Up, Shut Down

no information giv
94948

2007-03-28
Point Source(s):
Sulfuric Acid Plant

Pollutant(s):
Sulfur Dioxide - BRQ
Cause of Problem: Start Up, Shut Down

no information giv
second Sulfuric Acid Plant incident in four days
94896

2007-03-26
Point Source(s):
Coker 1 Unit; F201A Drum; B5 Flare

Pollutant(s):
Sulfur Dioxide - BRQ
Nitrogen Oxide - BRQ
Hydrogen Sulfide - BRQ
Cause of Problem: Process Upset

Unit upset and the flaring of process gas
94866

2007-03-25
Point Source(s):
Sulfuric Acid Plant

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Cause of Problem: Start Up, Shut Down

94672

2007-03-15
Point Source(s):
Tank #81

Pollutant(s):
Benzene - BRQ
Cause of Problem: Instrument Failure

tank gauge was damaged and did not indicate that tank was overflowing; - tank seals damaged
Report indicates that DEQ deferred incident to next inspection. According to Citgo's Lebendorfer, liquid on side of tank was water from seal
94548

2007-03-11
Point Source(s):
Sulfuric Acid Plant

Pollutant(s):
Sulfur Dioxide - BRQ
Cause of Problem: Start Up, Shut Down

start up of Sulfuric Acid Plant after unscheduled turnarou
94479

2007-03-09
Point Source(s):
JP244B pump B-9 Flare

Pollutant(s):
Benzene - BRQ
Toluene - BRQ
Cause of Problem: Seal or Gasket

JP244 B pump seal leaked to the flare drum
94517

2007-03-09
Point Source(s):
E-10 debutanizer tower

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Nitrogen Oxide - BRQ
Volatile Organic Compounds - BRQ
Cause of Problem: Start Up, Shut Down

startup of debutanizer tower in c4 Light Ends Recovery Uni
Verbal report indicates that there was a grass fire on the Equistar property across from the BLCOH Control Room. This incident involved three separate flares, lasting a total of 1 h 41 mins. The flares resulted from multiple causes, each of which was related to the malfunction of the E-10 debutanizer tower. The two separate grass fires burned for a total of 2 h 54 m. The letter of 3/16/07 from Citgo states that the emissions limits were not exceeded; however, the DEQ incident report indicates NOxemissions totaled 122 lbs, exceeding the 24 hour limit of 10 lb
94446

2007-03-08
Point Source(s):
EIV valve J-36 Topper Tail Gas compressor

Pollutant(s):
Volatile Organic Compounds - BRQ
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Cause of Problem: Equipment Failure

leaking emergency isolation valve on the J36 Topper Tail gasket
94381

2007-03-05
Point Source(s):
A-Sulfur Recovery Unit

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Cause of Problem: Start Up, Shut Down

start up of A-Sulfur Recovery Unit from a planned turnarou
verbal report indicates that poisonous gas went offsite but no offsite protective action was taken; follow-up report on 4/16 indicates Citgo began implementation of six remedial tactics listed in the C-SRU Taill Gas Alternate Disposition Project Study on 4/10/07.
94384

2007-03-05
Point Source(s):
B-601 Furnace at the Sulfuric Acid Plant

Pollutant(s):
Sulfur Dioxide - BRQ
Cause of Problem: Equipment Failure

Plugged burner tip at B-601 Furnace
93978

2007-02-15
Point Source(s):
B-12 Flare pilot - Unicracker unit

Pollutant(s):
Flammable Gas - BRQ
Nitrogen Oxide - BRQ
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Volatile Organic Compounds - BRQ
Cause of Problem: Seal or Gasket

pump seal fire and flare pilot outage at the Unicracker Unit
93789

2007-02-07
Point Source(s):
Coker 1 Unit

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Nitrogen Oxide - BRQ
Volatile Organic Compounds - BRQ
Cause of Problem: Process Upset

Unit upset and the flaring of process gas
No LDEQ Number Available

2007-02-01
Point Source(s):
None Reported
Pollutant(s):
Cause of Problem: No Information Given

No information given
Citgo, Lake Charles Mfg. Complex was not the source of the spi
93604

2007-01-31
Point Source(s):
Tank 34

Pollutant(s):
Hydrocarbon - 21,885 pounds
Cause of Problem: Human Factors

a valve was left open while the tank was being filled
Steps are being taken to raise operator awareness. Initial verbal report indicates spill was 4-5 barrels of hydrocarbon. Report submitted to DEQ with CITGO letter states that release was 21,885 lb
93473

2007-01-25
Point Source(s):
Lube and Wax Plant Duosol unit

Pollutant(s):
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Volatile Organic Compounds - BRQ
Cause of Problem: Process Upset

Unit upset and the flaring of process gas
Claims emission was below RQ; verbal report indicates that Terry Chretien of Citgo insists that the release had not gone off site even though it was a release to air.
93409

2007-01-21
Point Source(s):
piping in the C-4 Recovery unit

Pollutant(s):
Flammable Gas - 1,350 pounds
Cause of Problem: Piping or Tubing

th e piping was cut to remove it from service. What was thought to be a blind at one end of the pipe was an orifice; the pipe de-pressured upon being cut.
CITGO has initiated a failure analysis review to determine how this incident occurred and what controls need to be implemented to prevent a recurrence. Was this the same pipe from 07-1067?
93364

2007-01-18
Point Source(s):
Unknown. Possibly storage tank #88 at Indian Marais or west ditch at Clifton Ridge substation.

Pollutant(s):
Oil - BRQ
Cause of Problem: No Information Given

No information given
Initial caller Doris Breckenridge indicates spill may be from storage tank #88. Subsequent call from Terry Chretien states that sheen is not from this facility, an assessment that is restated in Citgo's letter of 1/25/07. Boom with absorbent pads was used to soak up sheen. According to letter of 1/25/07, US Coast Guard surveyed the sheen on 1/19/07 and had no issues with the inciden
93338

2007-01-17
Point Source(s):
Cooling Tower #4 3(MISC)CT4 [EQT336]

Pollutant(s):
Toluene - 2,450 pounds
m-Xylene - 1,115 pounds
p-Xylene - 450 pounds
Cause of Problem: Seal or Gasket

JP244A Feed Splitter Bottoms pump in the Sulfolane Unit. Primary pump seal failed and hydrocarbon began to leak into the barrier fluid and the seal pot cooler. Hydrocarbon began to leak into the cooling water through the cooling cOil.
Hydrocarbon leak on cooling tower #4 was discovered 12/21/2006 but the department was not notified of the leak until 01/17/2007. According to Mr. Driver the leak tracking form was not initiated because on 12/21/2006 because the reportable quantity had not been reached at that time. Pump JP244A was repaired on 03/12/2007. CITGO has initiated a failure analysis review to determine how this incident occurred, and what controls need to be implemented to prevent a recurrence. Despite early detectio leak on 12/21/2006, Citgo claims leak was not preventable because CITGO had no indicaton that this pump had a problem."
93307

2007-01-16
Point Source(s):
B Dock

Pollutant(s):
Oil and Grease - BRQ
Cause of Problem: No Information Given

unknown at present
Sheen on water 4' by 50'; absorbent booms deployed to contain any additional sheening; CITGO is implementing a work plan to assess the source and developing a project to prevent recurrence.
93268

2007-01-14
Point Source(s):
Tank 88 3(IX)50-88

Pollutant(s):
Naphthenic Crude - 11,592 gallons
Cause of Problem: Equipment Failure

Leak from tank 88
Citgo is studying cause of tank leak. Repairs to tank will be made before the tank is back in service. NOTE: VERY LARGE Oil SPILL, See incident 07-0217 for a related incident with same tank - is the sheen on the Indian marais a result of this spil
93266

2007-01-14
Point Source(s):
Tank 15

Pollutant(s):
Volatile Organic Compounds - BRQ
Butane - BRQ
Cause of Problem: Piping or Tubing

Line taken out of service and depressurized; water blanket placed over leaking flange
93277

2007-01-14
Point Source(s):
flange on C-4 recovery unit

Pollutant(s):
Flammable Gas - BRQ
Nitrogen Oxide - BRQ
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Volatile Organic Compounds - BRQ
Cause of Problem: Piping or Tubing

flange leak during a blind installation for a planned turnaround of the C-4 Recovery Unit
No information given
93243

2007-01-12
Point Source(s):
B-7 Flare

Pollutant(s):
Ammonia - BRQ
Nitrogen Oxide - BRQ
Sulfur Dioxide - BRQ
Hydrogen Sulfide - BRQ
Volatile Organic Compounds - BRQ
Cause of Problem: Start Up, Shut Down

shut down for planned turnaround of York System and parts of the C-4 Recovery Uni
93048

2007-01-04
Point Source(s):
Tail gas treatment unit at Sulfur Recovery Plant

Pollutant(s):
Hydrogen Sulfide - BRQ
Carbonyl Sulfide - BRQ
Carbon Disulfide - BRQ
Cause of Problem: No Information Given

No information given
Claims emission was below RQ
No LDEQ Number Available

2007-01-02
Point Source(s):
None Reported
Pollutant(s):
Cause of Problem: No Information Given

No information given
Claims emission was below RQ