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Marathon Ashland Petroleum (3165), Garyville

Releases of Pentene

LDEQ Accident Number
Accident Date
Point Source(s) Notes Amount of Release

exchanger 05-1313
Cause: Pinhole leak from exchanger, 05-1313, caused a release of naphtha to the coker unit pad.

Followup: Yes

Notes: the exchanger was isolated, and contents were directed to the oily water sewer.
65.3 pounds

Unit 34 Sulfur Recovery Unit (EQT FUG037)
Cause: "While switching unit 34 tailgas from the Unity 34 Thermal Oxidizer to the Unit 20 Thermal Oxidizer, Unit 34 pressured up causing acid gas to back out of the low range air blower vent valve in Unity 34." Reportable quantity for Hydrogen Sulfide exceeded.

Followup: No

Notes: RQ. Reportable quantities were exceeded during this incident; detailed emissions report included. Refinery report states that "tailgas [was] switched back to the Unit 34 Thermal Oxidizer which corrected the problem immediately."
9.2 pounds

South Ground Flare (EQT 0284)
Cause: New Naphtha Hydrotreating Unit relief valve failed--opened intermittently at lower pressures than it was supposed to and sent stream to flare. Discovered problem thanks to citizen complaint re: the smell. Reportable quantity for SO2 exceeded. Duration given below is an estimate; emissions were intermittent from 1758 hrs to 2215 hrs.

Followup: No

Notes: RQ. Faulty valve taken out of service & sent for repairs. RQ. Detailed release calculations attached to refinery letter.
7.8 pounds

Includes U21, U43, U55, U212, and U243
Cause: On 10/21/11 the Propane Shipping Pump, 63-1537-01, was shutdown due to vibration problems which limited propane throughout the refinery. Operations made moves to cut charge rates and lined up the propane to the fuel gas system. Intermittently flared from Units 21, 43, 55, 212, and 243. No known off site impacts. Incident investigation is being conducted to determined the why the incident occurred.

Followup: No

Notes: Opened 21P6431C, sweet fuel gas valve to flare to reduce pressure on fuel gas header and lower the level in 43-1202 (3:22am -4:09 am) bullet. Unit 63 shutdown propane shoppin pump, 63-1537-01, and U22 & U222 propane was routed to the bullet, 21HC6431 sweet fuel gas valve opened to the south flare from (8:21 am - 3:30pm). Fuel Gas Mix Drum 243-PC-0180B opened to flare due to Unit 205 sending excess propane to fuel gas header. Valve opened intermittently during this time from (11:15 am- 4:28pm) not opened above 10%. C3 propane from Domains 1 and 9 in refinery fuel gas causing high fuel gas pressure and 43PC5355 opened to flare three times (11:20am-11:30am), (11:53am-12:20pm), (12:45pm-1:05pm). Unit 55 Flare sweet refinery fuel gas from C3 propane in RFG Domain 1 and 9, 10/22/11 (11:28 am -3:55pm), 10/22/11 (7:42pm)- 10/23/11 (4:07am). An incident investigation will result in recommendation items designed to prevent the recurrence of this event. Values for carbon monoxide and nitrogen oxides do not match the sum of the daily reports. They are higher than the sum of the reportable values.
282.6 pounds