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Valero (26003), Norco

LDEQ Accident Report

Accident #144411
State Police #12-07236
Accident Date2012-11-05
Report Date 2012-11-09
Follow-up Date 2012-12-21
Follow-up: Yes

Pollutants Released

Pollutant Duration Point Source Greenhouse Gas Criteria Pollutant Ozone forming chemical Amount of Release
Carbon Monoxide0h22mFlare 1 and 2NOYESNO137.0 pounds
NOx0h22mFlare 1 and 2NONOYES25.0 pounds
Particulate Matter0h22mFlare 1 and 2NOYESNO1.0 pounds
Volatile Organic Compounds (VOCs)0h22mFlare 1 and 2NONOYES1.0 pounds
Sulfur Dioxide0h22mFlare 1 and 2NOYESNO3,142.0 pounds
Hydrogen Sulfide0h22mFlare 1 and 2NONONO8.0 pounds

Accident Classified As: Reportable Quantity

Cause of Problem: Equipment Failure

The wet gas compressor in the delayed coking unit had malfunctioned.

Discharge Preventable - No Information Given

The incident was not reasonable preventable because the trip solenoids should not be by-passed due to safety concerns.

Notes/Remedial Actions

The maximum hourly permitted emissions for hydrogen sulfide and sulfur dioxide exceeded the maximum hourly permitted emissions. Gas from the coker was combusted in Flare 1 and Flare 2. The resulting combustion byproducts rapidly dispersed. Emissions were minimized by restarting the wet gas compressor. The incident will be communicated to all affected personnel. The XY-53325 A and B solenoids as well as the XY-53325A relay will be replaced during the text outage. Wiring in the compressor control cabinet will be upgraded to separate critical wiring from general purpose wiring.