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Shell Chemical East (26336), Norco

LDEQ Accident Report

Accident #142207
State Police #12-05552
Accident Date2012-08-18
Report Date 2012-08-23
Follow-up Date 2012-10-17
Follow-up: Yes

Pollutants Released

Pollutant Duration Point Source Greenhouse Gas Criteria Pollutant Ozone forming chemical Amount of Release
Sulfur Dioxide5h 55minGO-1 Elevated Flare (EPN 1-90)NOYESNO1,343.2 pounds
Carbon Monoxide5h 55mGO-1 Elevated Flare (EPN 1-90); Motiva West Operations Ground Flare (EPN 9-84)NOYESNO1,365.9 pounds
Nitrogen Oxide5h 55mGO-1 Elevated Flare (EPN 1-90); Motiva West Operations Ground Flare (EPN 9-84)NOYESYES251.0 pounds
Particulate Matter5h 55mGO-1 Elevated Flare (EPN 1-90); Motiva West Operations Ground Flare (EPN 9-84)NOYESNO47.3 pounds
Volatile Organic Compounds (VOCs)5h 55mGO-1 Elevated Flare (EPN 1-90); Motiva West Operations Ground Flare (EPN 9-84)NONOYES372.4 pounds
Hexane5h 55mGO-1 Elevated Flare (EPN 1-90); Motiva West Operations Ground Flare (EPN 9-84)NONONO34.6 pounds

Accident Classified As: Reportable Quantity

Cause of Problem: Equipment Failure

On August 18, 2012 Shell Chemical's GO-1 flared at the GO-1 Elevated Flare. The flaring was a result of an unexpected shutdown of the dry gas compressor. On August 18, 2012 Shell Chemical's GO-1 experienced a unit upset which led to flaring at Motiva's West Operations Ground Flare (EPN 9-84).

Discharge Preventable - No

This incident was not preventable by Shell Chemical. The shutdown of the compressor was not predictable.

Notes/Remedial Actions

GO-1 operations took the necessary steps to minimize flaring and safely return the unit to normal operating conditions and the flaring stopped. Troubleshooting of the compressor was done to determine if the compressor could be safely restarted. The compressor was returned to normal operating conditions. A determination of why the compressor shutdown was inconclusive. Repairs were made to the compressor by Shell Chemical to allow for the compressor to be restarted and flaring stopped. Due to flaring at the GO-1 Elevated Flare (EPN 1-90), Shell Chemical East exceeded its reportable quantity for sulfur dioxide and its maximum permitted limits for carbon monoxide, nitrogen oxide, particulate matter (reported as smoking), sulfur dioxide, and hexane. The GO-1 Elevated Flare (EPN 1-90) flared for 0 minutes. Due to flaring at the Motiva's West Operations Ground Flare (EPN 9-84), Motiva exceeded the maximum permitted limit for hexane. They did not exceeded any reportable quantities. They also released carbon monoxide, nitrogen oxide, particulate matter (reported as smoking), sulfur dioxide, and volatile organic compounds.